Essential machinery for shoe packaging! Anti-mildew spray boxes: YUTAI solves the problem of mildew and enables production capacity upgrades   In the footwear industry, mildew prevention in packaging remains a persistent challenge. Whether due to the moisture-absorbing properties of leather shoes or the breathable material of canvas shoes, temperature and humidity fluctuations during storage and shipping increase the risk of mildew, leading to a series of problems for shoe companies, including returns and losses, and damage to brand reputation. Our company's new packaging anti-mildew spray tank, launched in 2024, is a must-have for the industry, providing a one-stop solution for tens of millions of shoe companies and revolutionizing the inefficient and high-risk packaging process.   Traditional shoe companies rely on manual spraying of anti-mildew agents for their anti-mildew treatments. This method not only struggles to ensure uniformity—spraying often leaks into critical areas like the upper and sole seams, leading to mold growth risks—but also requires significant labor costs. A single production line often requires 4-6 workers working in shifts, and the cost of manual anti-mildew treatment for a single pair of shoes can be as high as 0.7-0.9 yuan. Furthermore, manual operation is inefficient, with only 200-300 pairs of shoes processed per hour, creating a bottleneck that hinders production capacity expansion.   In late 2024, addressing industry pain points, the specialized equipment R&D team initiated development of a mold inhibitor spray box. During the development process, the team prioritized "adaptability to all shoe types, efficiency, and precision." Using ultrasonic atomization technology, the mold inhibitor is converted into fine particles of 25-30μm, ensuring comprehensive coverage of every detail, including easily overlooked areas like lace holes and heel crevices. Furthermore, the equipment is equipped with an intelligent PLC control system that automatically adjusts the spray dosage and nozzle angle based on different shoe types (such as sneakers, leather shoes, and boots), precisely controlling the optimal amount of mold inhibitor applied to each pair of shoes. This minimizes waste and prevents mold inhibitor failure due to insufficient dosage.   The system took just three months from development to implementation. During this time, the R&D team collaborated with several shoe companies to conduct 15 rounds of field testing. To address the high humidity of the rainy season, a temperature and humidity sensor was added to automatically increase the spray frequency when humidity exceeds 65%. To address the potential for spray residue on light-colored shoes, the atomization pressure was optimized to 2.2 kg, and a closed return air system was added to effectively eliminate this residue problem. After repeated commissioning and acceptance testing, the equipment ultimately achieved a 100% mold elimination rate. Furthermore, a 40-day accelerated aging test confirmed that treated shoes remained mold-free even in high-temperature and high-humidity environments.   This anti-mildew spray box has now entered mass production and has quickly garnered widespread acclaim from shoe manufacturers. A representative from a medium-sized shoe manufacturer commented, "After installing the equipment, the original six-person anti-mildew team was eliminated, labor costs dropped to 0.12 yuan per pair of shoes, and efficiency increased by more than three times. Daily production capacity has increased by 1,500 pairs, and there have been zero mold-related returns from exported products for six consecutive months." Several other small shoe manufacturers commented that the equipment's ease of operation and low maintenance have completely resolved their dilemma of wanting to control costs while fearing anti-mildew failure.   For shoe companies, antifungal spray tanks in packaging are no longer just optional equipment; they're essential tools for ensuring product quality, reducing costs, and increasing production capacity. Regardless of company size or shoe type, these tanks perfectly meet packaging needs, becoming a crucial factor in helping shoe companies maintain their footing in the fiercely competitive market.

    After in-depth communication and calculation of the factory area, they proposed a reasonable mechanical iteration plan, we have designed intelligent leather cutting machines, intelligent sewing machines, computer automatic toe lasting machine with glue, side heel lasting machine, automatic wrinkle removal and heat setting machine for shoes, computer hydraulic shoe sole pressing machines, intelligent vacuum chiller setting machines, etc.these machines can improve the work efficiency of the customer's factory by 60%. Energy saving and environmental protection are the customer's primary requirements.   This customer has been an old customer of our company and we have been cooperating for more than 20 years. We are very grateful to our customers for their support and trust in YUTAI. We will always provide the best solutions and after-sales services to ensure that customers have no worries in production.

First, thank you for choosing us again to provide your shoe factory machinery. Your trust is the greatest recognition of our work. Based on the production needs of your shoe factory, we have carefully developed the following solutions to improve production efficiency, reduce costs, and help them stand out in the highly competitive market.   Regarding shoemaking equipment selection, we recommended a fully automatic upper sewing machine for upper processing. This machine utilizes an intelligent control system that allows for rapid switching between different sewing patterns, achieving a maximum sewing speed of 5,000 stitches per minute, a 60% increase in efficiency compared to traditional equipment. It also precisely controls stitch length to ensure high-quality upper sewing. For lasting, we recommended an automatic gluing computerized toe-lasting machine. Equipped with a high-precision positioning system and automatic gluing, it improves efficiency and reduces material waste. We also recommended other automated equipment for other processes, aiming to improve production efficiency and reduce labor costs. This solution has been fully recognized by the customer, and has now been confirmed.   In terms of technical support, we will dispatch a professional technical team to provide full support, from pre-sales planning and follow-up during sales to after-sales equipment installation, commissioning, and operational training. This training covers daily equipment operation specifications, basic troubleshooting, and simple maintenance techniques, ensuring that workers are proficient in equipment operation. We have also established an online technical support platform, providing 24/7 remote technical guidance to promptly resolve technical difficulties encountered during production.   After-sales service is also a key component of our offering. We offer a one-year warranty on our equipment, with free replacement of parts for non-human damage during the warranty period. We provide a prompt response within 8 hours and include spare parts with every order, minimizing downtime and disruption to production.   The shoe factory machinery solution we offer not only meets your current production needs but also fully considers the potential for future capacity expansion. The equipment's modular design allows for flexible production line expansion based on order volume. We look forward to helping your shoe factory achieve efficient and stable production and create greater business value through this solution. Thank you again for your support, and we will wholeheartedly serve you and your customers.

    In the current fierce competition in the shoemaking industry, how to improve production efficiency, reduce costs and ensure product quality has become the key for shoe factories to break through. YUTAI, as a senior enterprise in the field of shoemaking machinery, has tailored a full range of production solutions for shoe factories with more than 20 years of industry experience.   YUTAI has strong corporate strength. Since its establishment in 1999, it has developed into a high-tech enterprise integrating R&D, production, sales and services. With its own professional R&D center, many elite R&D personnel, and high investment in technology R&D, YUTAI has mastered many patents and become the first manufacturer of shoe vacuum wrinkle removing and vacuum freezing and setting machines in Asia with independent intellectual property rights, laying a solid foundation for providing high-quality solutions.   Its shoe machine products have significant advantages. The vacuum vulcanizer is energy-efficient and efficient. The computer cart vacuum vulcanizer saves 65% energy compared to traditional equipment. It can complete the vulcanization of a box of shoes in 12 minutes, and the shaping effect is excellent. It is also equipped with an advanced CNC system and is easy to operate. The vacuum freezing shaping machine can achieve rapid freezing, effectively improve the adhesion of the sole and upper, and reduce the defective rate. Its unique design also takes into account energy saving and space utilization. In addition, the upper machine, cutting machine,measuring machine, sewing machine, conveyor, sole pressing machine, steaming and softening machine, grinding machine, polishing machine, nailing machine,  machine, shoe shaping machine, leather embossing machine, leather punching machine and other equipment also have excellent performance, precision and efficiency, and can meet various leather processing needs.   In terms of whole-plant planning and equipment matching, YUTAI's professional team goes deep into shoe factories, customizes scientific production processes based on production scale, product types, etc., rationally plans production line layouts, accurately selects equipment and integrates them organically to ensure seamless connection of all links and improve overall production efficiency.   YUTAI's perfect service system runs through the whole process. Before sales, we deeply understand the needs and customize exclusive solutions; during sales, the professional team is responsible for installation and commissioning, and provides on-site guidance; after sales, we provide 7×24 hours technical support, regular training, equipment upgrade and maintenance, and fully guarantee the worry-free production of shoe factories. After cooperating with YUTAI, many shoe factories have achieved a significant increase in production efficiency, a significant reduction in costs, and a leap in product quality, occupying a favorable position in the market competition.   Choosing Yutai means choosing a more efficient, higher quality and more competitive shoe production solution, opening a new chapter in the development of the shoe factory.    

    In the process of shoe production, the aesthetics of the upper is crucial. Wrinkles not only affect the appearance of the shoes, but may also reduce the product grade and affect sales. In order to solve this problem, we have launched an advanced vacuum vulcanizer to provide shoe factories with efficient and accurate automatic wrinkle removal solutions for shoes.   Advanced technology, excellent wrinkle removal effect Our vacuum vulcanizer adopts Germany's advanced double-circulation wrinkle removal system, combined with vacuum shaping technology, which can penetrate deep into the upper and effectively eliminate the internal stress caused by processes such as stretching, making the upper smooth and wrinkles invisible. Whether it is leather, synthetic leather or cloth uppers, it can achieve perfect wrinkle removal and restore the natural luster and texture of the upper.   All-round steam spray, softening and shaping in one step The equipment is equipped with a full range of steam spray devices. During the wrinkle removal process, it first sprays strong and sufficient steam to quickly soften the upper material. This not only helps to better remove wrinkles, but also allows the upper to fit the shoe last more closely during the subsequent heating and vacuuming process, achieving the ideal shaping effect. After the treatment, the upper of the shoe fits the shoe last perfectly, and can still maintain its shape permanently after taking off the last, greatly improving the overall quality and stability of the shoe.   High efficiency and energy saving, reducing production costs The vacuum vulcanizing machine uses a closed vulcanizing system, which does not leak heat and saves more than 70% energy compared to traditional equipment. It only requires 4-6 kWh of electricity per hour to complete efficient wrinkle removal and shaping work. At the same time, its fast processing speed also greatly improves production efficiency. It takes 12-15 minutes to complete the processing of a box of shoes, and the output can reach 200-5000 pairs/day, saving a lot of time and energy costs for shoe factories.   Easy operation, improved work efficiency The CNC computer operating system makes the operation of the vacuum vulcanizer simple and convenient. Workers only need simple training to master the use of the equipment. The equipment also has an automatic lifting cart design, which saves time and effort, facilitates the loading and unloading of shoes, and further improves work efficiency. In addition, the equipment also has a maintenance reminder function, which is convenient for enterprises to carry out equipment maintenance and extend the service life of the equipment.   Widely used to meet the needs of various shoe types Whether it is men's and women's leather shoes, sports shoes, casual shoes, boots and other footwear products of various shapes, specifications and models, our vacuum vulcanizer can easily handle it. It is widely used in the connection between the molding line and the sole bonding line, providing precise vulcanization shaping, steam softening shaping, wrinkle removal and vacuum shaping services for the toe, mid-tarsal, heel and other parts of various shoes, helping shoe factories to create high-quality products.   Choosing our vacuum vulcanizer means choosing an excellent shoe wrinkle removal solution, which can improve product quality, increase production efficiency, reduce production costs, and seize the initiative in the fierce market competition. Let us work together to inject new vitality into the development of the footwear industry with advanced technology!  

    The degree of modernization of production equipment is directly related to the core competitiveness of a shoe factory. With its outstanding technical strength and innovative spirit, Yutai Shoe Machinery successfully helped a shoe factory design and complete a complete set of modern production equipment, laying a solid foundation for the efficient development and quality improvement of the shoe factory.        Based on the survey results, the design team of Yutai Shoe Machinery acted quickly and tailored a comprehensive and advanced modern production equipment solution based on the actual needs and future development plans of the shoe factory. The solution covers the key equipment of the entire process from raw material processing to finished shoe packaging.       Now, after the shoe factory has fully put this set of modern production equipment into use, the production efficiency has been greatly improved, and the product quality has also been significantly improved. In the market, the shoe factory has won the trust and orders of more customers with its high-quality products and efficient supply capacity, achieving a double harvest of economic benefits and brand influence.

    Efficiency and innovation are the keys to the survival and development of an enterprise. In view of the complexity and diversity of the production process of shoe factories, we have designed and completed a set of advanced automation equipment to improve production efficiency, reduce costs, and ensure the stability of product quality.       Traditional shoe factories generally face problems such as high labor costs, low production efficiency, and poor product consistency. With the advancement of science and technology, automation technology has become an important direction for the transformation and upgrading of the manufacturing industry. Our automation equipment project was launched based on such market demand and technological development trends, aiming to provide shoe factories with a one-stop automation solution.      The whole set of equipment adopts modular design and can be flexibly combined and expanded according to the needs of different shoe factories to meet diverse production requirements. The introduction of advanced PLC (Programmable Logic Controller) and human-machine interface enables intelligent control and remote monitoring of equipment, improving the convenience and efficiency of production management. Focus on the energy-saving design of equipment, reduce energy consumption and carbon emissions by optimizing mechanical structure and control system, in line with the concept of green manufacturing.       The introduction of automated equipment has increased our production efficiency by more than 30%. At the same time, due to the reduction of a large number of manual operations, labor costs have been reduced by 50%, and management difficulty has also been reduced. More importantly, the consistency and quality of products have been significantly improved, and customer satisfaction has continued to rise. In addition, the efficient and energy-saving design of the equipment has also enabled us to take a solid step in reducing energy consumption and fulfilling our social responsibilities.     Looking ahead, with the continuous development of technologies such as artificial intelligence and big data, we will continue to upgrade and optimize our automation equipment. We will introduce more intelligent functions, such as predictive maintenance and production data analysis, to further enhance the intelligence level and market competitiveness of our shoe factories. We believe that through continuous innovation and technological innovation, we will remain invincible in the fierce market competition, and YUTAI will contribute more to the development of the shoe manufacturing industry.    

     Today, our company has three senior executives from a large company. The two sides had in-depth exchange and discussion with our engineer on the customization of the mold inhibitor atomizer and reached a consensus on cooperation, which marks that our company has taken another solid step in the field of personalized product customization.        This cooperation is not only an important business transaction between our company and them, but also a successful exploration and recognition of our strength in the field of personalized product customization, and an encouragement and spur for our future development. Through this cooperation, our company will further accumulate more experience in product customization, continuously strengthen its own construction, improve product quality and service level, and provide more customers with high-quality and personalized product solutions. At the same time, it will further enhance the company's competitiveness in the market and promote the sustainable and healthy development of the company's business. We also look forward to establishing long-term and stable cooperative relations with more customers and jointly creating a better future.